3DSI 3D on-machine inspection software for mold industry

The performance of modern CNC machine tools is getting better and better, and the degree of automation is getting higher and higher. On-machine inspection has become an increasingly concerned issue. From the ability to work out, to how to quickly know whether the parts and molds to be processed are qualified, people have higher and higher requirements for equipment and technical means. Defective delivery to users not only brings economic losses, but also brings damage to reputation. Therefore, it is the common wish of every boss, manager, and manufacturer to ensure that the parts and molds that are manufactured are qualified. In the past, in the mold industry, molds were often processed to test whether several parts were qualified or not. This not only wastes parts and time, but also increases equipment investment. If it fails, it cannot be targeted for repair. Now, measuring industry world famous Marposs company, on the basis of years of experience in the use of CNC machine tools probe, introduced 3DSI three-dimensional on-machine detection software, so that CNC machine tools is not just a processing equipment, but also a measurement device.

3DSI three-dimensional on-machine detection software, using the computer to automatically detect the preparation of the program to enable users to get rid of the manual programming troubles, like CAD to replace manual drawing, CAM instead of manual programming, as the development of CNC machine tool detection technology.

3DSI software is a programming platform that runs on a microcomputer and can be loaded into a variety of CAD models. The measurement program can be generated by using a graphical interface or a mouse to take points directly on the model; various geometric measurements such as cylinders, cones, balls, and parallelism can be performed. Measurements such as vertical, vertical, and curved surface measurements are difficult to make; 3DSI can also simulate measurements in computers, perform interference and collision checks, generate test programs based on different numerical control systems, and generate multiple forms of reports. For complex parts, 3DSI can be used to align the parts on the machine without sacrificing eccentricity or causing excessive machining. Even according to the test results, the tool can be compensated.

The 3DSI software cooperates with Marposs's machine tool probe to make the CNC machine tool not only a processing device but also a detection device. This is very convenient for large parts. It is not necessary to move the parts to the three measuring machines and there is no problem of secondary loading; 3DSI also To bring the Gospel to surface measurement, in order to measure the true point needed on the surface, and to correctly compensate the probe radius, you must know the normal direction of the measured point and approach the measured point along the normal line. The manual programming of the corresponding program is very complicated. Now with 3DSI software it is possible to automatically calculate the normal direction on the surface model and generate a measurement program that is close to the normal. You can give the actual surface contour data or the probe ball center data as required. Solved the previously very difficult surface measurement problem. The software can use different colors to represent the measurement point error, which is both intuitive and convenient for mold repair and polishing.

3DSI is very suitable for the machining of thin-walled parts. The processing of such parts often results in large deformation. If it is measured by other methods, it may be time-consuming and may not be able to be repaired. It can be passed through 3DSI software before disassembling and the scrap rate can be reduced. , enhance user confidence in the product.

So using the 3DSI software can make the machine tool probe not only do workpiece positioning and use, but also as a means of final detection, which enriches the application of the machine tool probe, saves the measurement auxiliary time, and ensures that the first part and single piece processing can also be qualified. .

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